On July 31, 2021, "China-Germany Ingenuity and Wisdom Wins the Future-Sany National Six Concrete Machinery Complete Equipment and S Series Pump Truck Launching Conference" successfully concluded in Changsha. Two-hour online live broadcast, with over 2 million crowds of enthusiastic onlookers, SANY Pumping, the king of the industry, demonstrated its innovation-leading strength to the world under the spotlight, refreshing the industry's definition and recognition of concrete intelligent products in the new era .
The National VI concrete equipment set for the "National VI Emission Regulations" integrates top-level Chinese and German technical configurations, with more than 120 technical optimizations, energy saving and emission reduction, while reducing pumping resistance, greatly improving the efficiency of the entire vehicle, and truly for construction Brings "burden reduction"; and the shining star at the press conference-the S series flagship pump truck, as a 28-month innovation of Sany, can be regarded as a master of intelligent construction technology in the new era, representing the innovation and upgrading of concrete equipment New directions for the future.
There are both "energy saving and emission reduction" subtraction and "smart + platform" addition. The new products launched by Sany Pumping not only have "more than this" innovation, but more importantly, Sany has built an integrated intelligent system platform covering equipment cloud management and intelligent operation of construction scenarios.
Mr. Chen Jing, Deputy General Manager of Sany Heavy Industry and General Manager of Pumping Marketing Company, summed it up in his opening speech: “Sany will continue the legend and once again show the strength of Sany’s innovation leadership to the world construction machinery industry.”
Subtraction: energy saving and emission reduction, but also to reduce the burden on the project
As one of the leaders in the global construction machinery industry, Sany Pumping adheres to the concept of "all for customers, all stems from innovation", and builds the latest equipment with the core of adapting to more customer needs. When talking about the advantages of the new products announced this time, Mr. Chen Tianming, Dean of Sany Pumping Research Institute, said: "In our conception, what we want to do is more adaptable and intelligent concrete equipment."
Sany's new National VI concrete equipment not only has outstanding environmental protection performance, but also reduces hydrocarbon (HC) and nitrogen oxide (NOx) emissions by 77%, and particulate matter (PM) emissions by more than 67%, which perfectly meets National VI B emissions Regulatory requirements; in addition, the industry’s first four technologies have fully optimized and upgraded engine hardware, power matching, oil pump efficiency, driving behavior, etc., equipped with Sany special chassis and Deutz engines, effectively reducing pumping resistance. Average pumping fuel consumption can be reduced by about 10% compared to before optimization, and driving fuel consumption can be reduced by up to 5%. According to calculations by technicians, the overall fuel consumption of Xinguo six pump trucks is 0.1 liters per cubic meter lower than that of the same industry. Assuming 60,000 cubic meters a year, each set of equipment can save customers about 40,000 yuan in fuel costs a year.
Under the new industry ecology brought about by the development situation and industry regulations, Sany S series flagship pump trucks rely on technological innovation to enhance product adaptability and effectively bring more practical value to customers. First of all, the flagship S-series pump truck of Sany Heavy Industry is specially designed for machine-made sand. The S-class pumping system is equipped to solve the difficult problem of machine-made sand pumping. The large hopper with a volume increase of 10% is matched with three-blade strong mixing to make the pumping efficient. An increase of 60% can achieve one more load per hour; secondly, the S series flagship pump truck is equipped with a special chassis specially developed for concrete products, and the wheelbase distribution is scientifically controlled to greatly improve the climbing ability of the vehicle. It is in line with the industry's first 60+ The two-extension X outriggers of the meter section solve the defects of large area and poor fabric flexibility of traditional long-boom pump trucks. The floor area is reduced by 15%, and the site adaptability is better. The boom is more flexible and adapts to more construction scenarios. Achieve the goal of increasing efficiency and reducing burdens for the project.
Addition: the leap of platform thinking + intelligent operation
Intelligence and digitization are the core of equipment evolution in the Industry 4.0 era. The digital advancement of Sany Heavy Industry is embodied in the two dimensions of "breadth + depth".
In terms of breadth, a large number of new equipment has been integrated into the industry's cutting-edge intelligent control technology, which has brought an intuitive improvement in work efficiency. Take the latest S series flagship pump truck as an example. It has a built-in dedicated controller independently developed by Sany, which greatly improves the control accuracy and data accuracy, and the automation program runs more smoothly; the industry’s first distributed control system can be used to locate faults Down to the smallest unit; built-in voice control, AutoNavi navigation, 360 panoramic driving monitoring, 6-way radar and many other intelligent auxiliary driving systems to ensure real-time protection of driving safety; predictive maintenance effectively avoids construction shutdowns and reduces downtime failures by 30%.
"The intelligent control of equipment is an important new field we are involved in this time." When talking about the advantages of the new equipment, Chen Tianming, Dean of Sany Pumping Research Institute, emphasized that "We not only use self-developed arms in the hardware. The rack, the dedicated chassis, and more importantly, the fully upgraded dedicated controllers are used to achieve precise and efficient equipment intelligent control."
Similarly, the intelligentization of production equipment has also covered the production field of Sany Pumping early. Factory No. 18, which produces pump trucks, is known as the “smartest factory in the Asian construction machinery industry”, and is also the first lighthouse factory in the industry. The realization of the digitalization of the entire production process makes management decisions clear and scientific, and comprehensively improves production efficiency. The ultra-high efficiency that can produce a pump truck in 45 minutes is unmatched in the industry!
Mr. Chen mentioned many times in interviews: "We will continue to enhance the three competitiveness in the future, that is, enhance product competitiveness, marketing competitiveness, and service competitiveness. In the final analysis, we must continue to provide customers with high Valuable products and services, Only in this way can we finally win the market and win customers. "While intelligent technology is widely used in equipment, Sany Pumping is also focusing on improving the ecological layout, creating a series of equipment management and construction scheduling. An all-round digital collaboration platform that provides in-depth services to customers with integrated solutions.
It is understood that the pumping cloud intelligent management platform of the S series flagship pump truck will be launched soon, which can achieve one-click statistics of construction reports, real-time tracking of equipment status, and online monitoring of abnormal operation. The situation is clear.
In terms of overall planning and improving construction efficiency, digital collaboration platforms can play a greater role. At the press conference, Mr. Chen felt deeply about this: “We take the mixing station as an example. A large station can enter and exit thousands of vehicles every day during peak hours. Without effective scheduling, work efficiency is very low, and drivers may be queued. There is no expectation for long queues, and the materials that should be received cannot be delivered to the customer’s site on time. This problem has been very prominent in the industry in the past; if you use the newly launched ERP3.0 system of Sany truck pumps, all of this can be controlled by the system. With precise scheduling, customers' operational efficiency can be greatly improved, and this system has also been widely praised by customers."
The ancients said: "Those who do not seek the overall situation are not enough to seek a domain." Although the digital road of Sany Pumping has just begun, in the foreseeable future, Sany Concrete Equipment will increase the added value of products through intelligent popularization and build The all-round digital collaboration platform opens up service boundaries, provides customers with deeply customized integrated service solutions, helps customers win at the starting point of the digital revolution, and shapes a new pattern of intelligent development in the concrete industry.
Throughout the development of Sany Pumping for more than 30 years, the driving force of innovative research and development has always been to continuously satisfy customers' pursuit of efficient construction, and the original intention behind it has always been to "provide customers with more value". At the moment, how to transform from a single equipment manufacturer to a comprehensive service provider who understands the commercial mixed industry has become a new proposition that Sany Pumping is thinking about.
Keywords: construction machinery, artificial intelligence, engineering construction news
The hero is here. After going through the market development cycle and twists and turns, Sany Pumping has keenly grasped the pulse of the times and grasped the two key points of product "intelligence" and "efficiency". Will take advantage of the trend to lift the banner of a new era in the development of the industry. Editor/Sang Xiaomei
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