In the metal mining industry, "breaking more and grinding less" is not only the core path to increase production and reduce consumption, but also an efficiency revolution that runs through the entire process. As the key fulcrum of this reform, the progressiveness of medium and fine equipment directly determines the energy efficiency boundary and operating costs of the production line.

The HST series single cylinder hydraulic cone crusher from Shibang Industrial is building a more competitive technological foundation for global metal mining projects, with a triple value anchor of "time-saving, cost saving, and worry free".

Time saving - Reshaping Maintenance Efficiency through Technological Innovation

The replacement of lining plates in traditional cone crushers requires a 24 to 48 hour pouring and curing cycle of backing materials, and each shutdown is a silent loss of production capacity.

HST adopts innovative liner free material technology, which completely eliminates the backing glue injection process through mechanical locking and precision bonding structure, compressing the liner replacement time to 4 hours.

This breakthrough not only shortens the maintenance window from "days" to "shifts", but also means that large mines can regain nearly two more days of effective production time in planned maintenance.

Save money - drive cost reconstruction through design optimization

Behind saving time is a substantial reduction in operating costs. The backless design of HST not only saves material and labor costs, but also reduces annual maintenance costs by 40%.

At the same time, the laminated crushing principle adopted by the equipment enables the material to form a layer of laminated crushing in the cavity, significantly reducing direct wear of the lining plate and extending the service life of vulnerable parts compared to traditional equipment. The thin oil lubrication system has excellent sealing performance, and the replacement cycle of lubricating oil can be extended, further reducing the expenditure on consumables.

Worry free - achieve smooth operation through intelligent control

HST comes standard with a PLC centralized control system, which continuously monitors 32 operating parameters such as oil temperature, oil pressure, and load, resulting in higher accuracy of fault warning. The central control room can fully control the equipment status, and personnel do not need to frequently enter and exit high-risk areas, achieving both safety and efficiency.

Faced with the hardness differences of different metal minerals such as iron ore, copper ore, gold ore, lead-zinc ore, etc., HST provides multiple types of medium and fine crushing chambers, which can achieve cross working condition switching of "one machine for multiple uses" with only a small number of parts replacement.

Not just devices, but also a full lifecycle service system

Inner Mongolia annual production of 12 million tons of magnetite project

Processing material: magnetite

Project capacity: Annual output of 12 million tons

Core equipment: C6X jaw crusher, HST single cylinder hydraulic cone crusher, HPT500 multi cylinder hydraulic cone crusher, S5X3680 vibrating screen

Project feature: The core highlight of this project lies in the technology upgrade strategy of "replacing the old with the new". By using HST single cylinder hydraulic high-efficiency cone crusher instead of traditional old-fashioned cone crusher, the crushing ratio of the intermediate crushing stage has been significantly improved, effectively reducing the load on subsequent fine crushing operations and screening equipment. Based on the successful experience of optimizing production capacity, the customer has reached multiple deep cooperation agreements with Shibang Industry in the future.

Shanxi Annual Production of 3 Million Tons of Iron Ore Project

Processing material: iron ore

Project capacity: Annual output of 3 million tons

Core equipment: F5X feeder, SP feeder, C6X jaw crusher, HST single cylinder cone crusher, S5X vibrating screen, complete intelligent central control system

Project Features: As a benchmark production line with large local production capacity and modernization, the biggest feature of this project is the green design concept of "dual wheel drive" and "turning waste into treasure". The production line not only achieves efficient crushing and processing of iron ore, but also synchronously builds a new type of building materials production line. Through fine processing and resource utilization of solid waste such as tailings, traditional mining waste is transformed into high-value building materials. The entire system, combined with intelligent central control scheduling, truly achieves a win-win situation of economic and environmental benefits, providing an excellent model for the sustainable development of mining industry.

Sichuan Time Production 150 ton Gold Mine Technical Renovation Project

Processing material: gold mine

Project production capacity: 120-150 tons per hour

Core equipment: PEW jaw crusher, HST single cylinder hydraulic cone crusher, HPT multi cylinder hydraulic cone crusher, S5X vibrating screen

Project features: The project is located in the hinterland of a plateau at an altitude of 4200 meters. Through technological transformation, the original two-stage one closed circuit process has been upgraded to three-stage one closed circuit, and HST single cylinder hydraulic cone crusher has been introduced as the core grinding equipment. The HST single cylinder hydraulic system exhibits excellent overload protection and discharge port adjustment capabilities under low oxygen conditions, effectively improving the crushing ratio and throughput, ensuring that the final grinding particle size fully meets the standards. With stable performance, HST single cylinder hydraulic cone breaker has successfully verified its technical reliability and adaptability to harsh working conditions at high altitudes, and has received high recognition from the owner.

HST has been repeatedly refined in various metal mining conditions worldwide. Shibang Industry has established a full cycle service system covering single machine supply, EPC general contracting, production line technological transformation, original factory and customized parts guarantee, ensuring that professional strength continues to escort every link.

Shibang Industry accompanies your mines to go further with hard core equipment and full chain services! Welcome to contact our technical team for exclusive solutions for "one mine, one process" metal ore processing.Editor/Huang jiali